Leo Machines Catalog

TECHNICAL DATA Machine Design: The AS-2010 is equipped WITH: pre-heater, spiral and pintle cutting device, spiral and pintle length control meter, manually operated. Assembling system: GRA (grooved roller assembling) or LAH (LEO assembly head) Electrical connection: 380 V - 35 Amp - 50/60 Hz (cps) AC (6.0 kW) 220 V - 35 Amp - 50/60 Hz (cps) AC (6.0 kW) Quantity of spirals: transport cart for 60 spiral containers (up to 5 kgs capacity) Motors: AC geared motor, unlimited regulation by frequency converter (quantity as per required table length) Heating/presetting of length: One digital thermo-regulator with relay (preheating of wire connector pintles) digital preset of spiral and wire connector lengths Air connection: 10 bar Monofilament: creel for 60 monofilament bobbins DIN 250 (5 kgs) or DIN 335 (8 kgs) designed for wire connector pintles of 0.70 to 0.90 mm diam. made of Polyester, PPS, etc. Spiral size: Micro (4.50 x 2.50 mm) Monofilament 0.35 x 0.70 mm Fine (5.40 x 3.40 mm) Monofilament 0.60 mm and 0.43 x 0.70 mm Medium (6.80 x 3.80 mm) Monofilament 0.70 mm and 0.57 x 0.88 mm Coarse (8.50 x 4.50 mm) Monofilament 0.90 mm and 0.80 x 1.20 mm Output: approx. 15 sqm per hour pending on the spiral size and fabric length Machine length: 3 Meter, 6 Meter, 9 Meter, 12 Meter (divided into sections of 3 meters) Weight/Space requirement: for 3 meter table approx. 270 kgs 1000 x 150 cm for 6 meter table approx. 380 kgs 1300 x 150 cm for 9 meter table approx. 495 kgs 1600 x 150 cm for 12 meter table approx. 620 kgs 1900 x 150 cm AS-2010 SPIRAL ASSEMBLY PROCESS Using 30 left hand spirals and 30 right hand monofilament spirals or coils. These are first fed through the machine by a joining block (lacing device) fed through with a com- pression roller feed system that guides and pushes the 60 interlaced mesh through a 150 - 200 mm variable width channel on the table which is covered by a clear plexiglass plate. On the other side of the machine, 59 wire connector pintles are fed through with a grooved conveying roller and pas- sed through a preheater bank right up to the cutting plate. The spirals are now joined as a 150 - 200mmwide segment. The operator then removes this segment out of the channel and attaches it to the previous made segment and form the spiral link fabric. This machine does not include automated PLC controls and therefore can only be operated manually. The assembly table is equipped with a spiral and pintle-wire length control meter as well as a cutting knife for a clean cut. The machine can be operated by only one operator without requiring significant operational training. EQUIPMENT OPERATION: With the closure of the plastic cover the operator begins the joining process with using the 60 separate spirals. Two rolls convey the joined/laced spiral mesh across the table within the guiding channel. Upon reaching the preset length, the joining/lacing operation is auto stopped and the operator manually activates the spiral mesh cutting device. The operator then removes the joined and cut spiral mesh segment and manually positions the mesh in preparation for connector pintle insertion. The spiral mesh segment is then manually aligned in order to accurately insert the 59 wire connector pintles, that is to be fit through the spiral mesh. During connector insertion; once the preset length is reached, conveying is stopped and the wire connector pintles are cut. At this point in the process the finished spiral mesh segment is ready and the cover is opened and removed for attachment to the spiral fabric. The AS-2010 can join various spiral dimension and can be converted to other sizes very quick and easy. Also this machine system is compatible for all spirals pro- duced by LEO Spiral winders models CN-2010 to FD-1600. WE RESERVE THE RIGHT TO MAKE TECHNICAL IMPROVEMENTS WITHOUT NOTICE.